General Assembly
“Optimize every move before the first assembly.”
We specialize in advanced General Assembly Simulation solutions that transform automotive manufacturing processes. Our simulation technology enables manufacturers to visualize, analyze, and optimize assembly operations before physical implementation, significantly reducing costly errors and production delays.
Using sophisticated digital modeling and simulation tools, we create virtual representations of complete assembly lines that accurately predict process outcomes, identify potential bottlenecks, and validate ergonomic factors. This proactive approach allows automotive manufacturers to make informed decisions early in the development cycle, ensuring smoother launches and more efficient operations.
Our comprehensive simulation capabilities cover the entire assembly process, from individual workstation design to full plant layout optimization. By leveraging these digital tools, our clients achieve substantial improvements in throughput, quality, and worker safety while simultaneously reducing development time and implementation costs.
What We Offer
We simulate assembly workflows, analyze cycle times, and optimize process layouts to ensure efficient, balanced, and production-ready operations.
What We Offer
We develop facility engineering models that optimize plant layout, material flow, and utility integration to support efficient and scalable production operations.
Detailing
- Feasibility check
- Supplier selection
- Finalize vehicle concept
- 3D concept confirmation
- Digital prototype validation
- RFI, RFQ, and PO execution
- Identify facility requirements
- Manufacturing process definition
- Preliminary layout and line planning
- Set clear prototype vision and objectives
- Ergonomics, hand access, and tool access validation
Development
- MRD planning
- VIS BOM creation
- Risk management
- Budget management
- Deliverable follow-up
- Build plan preparation
- Vehicle specification definition
- Logistics and fleet management
- MBOM creation for parts ordering
- Parts ordering and delivery planning
- EBOM creation (Engineering BOM)
Build
- Prototype build execution
- Assembly process support
- Quality verification
- Issue identification and correction
- Fitment and tolerance validation
- Cross-functional coordination
- Testing and rework support
- Build reporting and documentation
- Process refinement for future builds
- Final prototype readiness check
- Final validation and performance readiness assessment
